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Engel-Kollat-Blackwell Model (EKB)
Smart manufacturing Smart control technology from EKB enhances circular production process of Granuband Black today, green tomorrow.
Granuband gives tires that are at the end of their service life a second and even a third lease of life.
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The control system for the existing processing and production installation has recently been overhauled and digitised, with a view to improving sustainability and increasing production capacity.
Granuband, from Amsterdam, collects around 35, tonnes of used car, lorry and aircraft tires per year. All other tires are shredded and segregated into three mono-streams: steel, textile and rubber.
The only waste products we have are stones and contaminants from the tires. Everything else is re-used.
Being a company involved in industry, we take responsibility for the climate in a variety of ways. All our machines are fitted with a frequency converter or soft starter. We collect rainwater to use as water in our processes.
The old one had outlasted its service life, and it was becoming increasingly difficult to find replacement parts.
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At Granuband, manufacturing is a round-the-clock process. Manufacturing continuity needs to be guaranteed, because each hour the production line stands idle costs money. Which was why it was necessary to make money in ekb for a partner for the modernisation of the control unit.
This company gave Granuband sufficient confidence to replace the old control unit with the control technology used by EKB itself. The components are of high quality and will still be available for years to come. They are intelligent, so Granuband can also make an important step towards a digital drive over the next few years.
A partner that would thoroughly review the manufacturing process. That was another reason for the company to choose EKB.
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Our systems, including control software, are custom made. EKB has mapped out the installed base, with tens of thousands of circuits, using reverse engineering. The process of drafting the functional description took about six months.
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Our operational factory had to be completed so that it still worked in the same way, but with the potential to operate without problems for 20 years, and improve the manufacturing process.
Our compliments to EKB for how they went about it. Everything was mapped out, down to the smallest detail.
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In the meantime, we had regular meetings to assess the state of affairs and fine-tune the plans. During this project, EKB continually showed us how skilled their people were, and what high-quality technology they used. In future, Granuband can log and analyse its entire manufacturing process. We are a continuous-manufacturing company, so each hour that we can produce more represents pure profit.
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We are involved in digitisation nearly every day. It gives us an understanding, and helps us to establish facts better and make processes smarter. In my experience, there is always room for improvement. The new systems that Granuband is installing, too, will be equipped with the same control technology.
Granuband is even considering having the installations and systems monitored via EMI. EMI was developed as a modular system. In addition to the OEE analyses Overall Equipment Effectiveness energy monitoring, batch control, tool management and a planning module are viable possibilities that could enable Granuband to control manufacturing even more accurately.
As EMI is in continuous development, it is not inconceivable that we will develop even more modules in addition to the existing facilities.
We are keeping an eye on the flawless operation of the technology implemented by us using a Service Level Agreement, and ensuring that make money in ekb parts are ordered in good time.